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Rocky Reach, USA

Public Utility District No. 1 of Chelan County

The project consists of 11 vertical Kaplan machines, 7 units of 7112 mm diameter and 4 units of 8204 mm diameter.

The project was awarded to Voith Hydro in January 1993. The final unit was re-commissioned in April 2003 and released in June 2003. All open technical and commercial items were completed in December 2003.

The project scope for units 1 to 7 included:

  • model testing
  • replacement of Kaplan runners with fish friendly enhancements
  • new digital governors with hydraulic systems
  • thrust bearing components with new high pressure lift system
  • new wicket gate stem bearings
  • in-place repair and remachining of the discharge rings
  • rehabilitation of all turbine parts as needed
  • installation and re-commissioning of the turbines

The project scope for units 8 to 11 was much more involved since these units were converted from fixed blade propeller units to Kaplan units. The supply for these units included:

  • model testing of new Kaplan runners with operating servomotors and fish friendly enhancements
  • speed limiters
  • new oil head
  • new turbine shafts
  • new embedded discharge rings and bottom rings
  • new thrust bearings with high pressure lift systems
  • new digital governors with high pressure hydraulic systems
  • new gate servomotors
  • new self lube wicket gate stem bearings
  • rehabilitation of all turbine parts as needed
  • installation and re-commissioning of the turbines